Introduction of Heavy Duty Wagon Cart
Application of Heavy Duty Wagon Cart
The cable drum powered Heavy Duty Wagon Cart is mainly applied in assembly line (ring production line,  loop production line), metallurgy industry (steel ladle), warehouse transport, ship industry (maintenance, assemble, container transport), workpiece transport in workshop, lathe transport, steel factory (steel billet, steel plate, steel coil, steel pipe, section steel, steel structure), construction (bridge, simple building, concrete, concrete column), petroleum industry (oil pump, sucker rod and parts), energy (polycrystalline silicon, generator, windmill), chemical industry(electrolytic cell, retort etc), railway (rail maintenance, rail welding, train tractor).
Working Principle of Heavy Duty Wagon Cart
Features of Heavy Duty Wagon Cart
1. Load up to 300t and high using frequency.
2. It is suitable for the running distance less than 20m.Â
3. With simple structure and low cost make it popular for workshop transportation.
4. Without using time limitation and has no strict demand for rail erection.
5. This Heavy Duty Wagon Cart can be applied in the environment such as severe environment, high temperature, anti-explosive etc.
Parameter of Heavy Duty Wagon Cart
Model | BTL-2t | BTL -20t | BTL -50t | BTL -100t | BTL -150t | |
Rated Load(t) | 2 | 20 | 50 | 100 | 150 | |
Table Size (mm) | Length(L) | 2000 | 4000 | 5500 | 6500 | 10000 |
Width(W) | 1500 | 2200 | 2500 | 2800 | 3000 | |
Height(H) | 450 | 550 | 650 | 850 | 1200 | |
Wheel Base(mm) | 1200 | 2800 | 4200 | 4900 | 7000 | |
Rail Inner Gauge(mm) | 1200 | 1435 | 1435 | 2000 | 2000 | |
Wheel Diameter(mm) | 270 | 350 | 500 | 600 | 600 | |
Wheel Quantity | 4 | 4 | 4 | 4 | 8 | |
Ground Clearance(mm) | 50 | 50 | 50 | 75 | 75 | |
Running Speed(min) | 0-25 | 0-20 | 0-20 | 0-20 | 0-18 | |
Motor Power(kw) | 0.8 | 2.5 | 5.5 | 11 | 15 | |
Recommended Rail Model | P15 | P24 | P43 | QU100 | QU100 |
Machining Of Heavy Duty Wagon Cart
CNC Cutting
Transport the steel plate from raw material warehouse to CNC cutting workshop for cutting. After the cutting, the workers will do some simple processing such as chip moving and setting out.
Preliminary Assembling
Put the cut steel plate together according to the design drawing
Welding
Weld the steel plate with automatic welding machine after the preliminary assembling
Post weld treatment
Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress
Spray Primer
Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers
Assembling
Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.
Paint finish
Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish
Debugging
Debugging the cart after painting the finish with electric control system, after the debugging, the cart will test without load. And after the no load test, the cart will be tested with load. After the inspection, the cart will be transported to storage area.
Our Company and Our Team
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Introduction of Heavy Duty Wagon Cart
Application of Heavy Duty Wagon Cart
The cable drum powered Heavy Duty Wagon Cart is mainly applied in assembly line (ring production line,  loop production line), metallurgy industry (steel ladle), warehouse transport, ship industry (maintenance, assemble, container transport), workpiece transport in workshop, lathe transport, steel factory (steel billet, steel plate, steel coil, steel pipe, section steel, steel structure), construction (bridge, simple building, concrete, concrete column), petroleum industry (oil pump, sucker rod and parts), energy (polycrystalline silicon, generator, windmill), chemical industry(electrolytic cell, retort etc), railway (rail maintenance, rail welding, train tractor).
Working Principle of Heavy Duty Wagon Cart
Features of Heavy Duty Wagon Cart
1. Load up to 300t and high using frequency.
2. It is suitable for the running distance less than 20m.Â
3. With simple structure and low cost make it popular for workshop transportation.
4. Without using time limitation and has no strict demand for rail erection.
5. This Heavy Duty Wagon Cart can be applied in the environment such as severe environment, high temperature, anti-explosive etc.
Parameter of Heavy Duty Wagon Cart
Model | BTL-2t | BTL -20t | BTL -50t | BTL -100t | BTL -150t | |
Rated Load(t) | 2 | 20 | 50 | 100 | 150 | |
Table Size (mm) | Length(L) | 2000 | 4000 | 5500 | 6500 | 10000 |
Width(W) | 1500 | 2200 | 2500 | 2800 | 3000 | |
Height(H) | 450 | 550 | 650 | 850 | 1200 | |
Wheel Base(mm) | 1200 | 2800 | 4200 | 4900 | 7000 | |
Rail Inner Gauge(mm) | 1200 | 1435 | 1435 | 2000 | 2000 | |
Wheel Diameter(mm) | 270 | 350 | 500 | 600 | 600 | |
Wheel Quantity | 4 | 4 | 4 | 4 | 8 | |
Ground Clearance(mm) | 50 | 50 | 50 | 75 | 75 | |
Running Speed(min) | 0-25 | 0-20 | 0-20 | 0-20 | 0-18 | |
Motor Power(kw) | 0.8 | 2.5 | 5.5 | 11 | 15 | |
Recommended Rail Model | P15 | P24 | P43 | QU100 | QU100 |
Machining Of Heavy Duty Wagon Cart
CNC Cutting
Transport the steel plate from raw material warehouse to CNC cutting workshop for cutting. After the cutting, the workers will do some simple processing such as chip moving and setting out.
Preliminary Assembling
Put the cut steel plate together according to the design drawing
Welding
Weld the steel plate with automatic welding machine after the preliminary assembling
Post weld treatment
Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress
Spray Primer
Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers
Assembling
Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.
Paint finish
Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish
Debugging
Debugging the cart after painting the finish with electric control system, after the debugging, the cart will test without load. And after the no load test, the cart will be tested with load. After the inspection, the cart will be transported to storage area.
Our Company and Our Team
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Carbon steel is one of the most used basic materials in modern industry. Due to the advantages of carbon steel such as price and strength, carbon steel parts are widely used in vehicles, ships, construction, bridges, railways and various machinery industries. Carbon Steel Casting can produce workpieces with complex shapes and high precision and is widely used, but investment casting can only produce small and medium-sized parts. If it is large parts, only sand casting can be used, which has low precision and poor surface effect. Moreover, under the same circumstances, the cost of investment casting is higher than that of sand casting, so a reasonable processing technology can be selected according to the needs of the product itself. You can also contact us to discuss according to your needs.
SCZY has very rich experience in metal investment casting and precision CNC machining. We can complete precision investment casting, and subsequent secondary precision CNC machining and surface treatment, or we can directly CNC process the entire product. The machining accuracy can usually reach ±0.01mm. Please don't hesitate to contact us.
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Shenzhen SCZY Technology Co.,Ltd , https://www.szsccasting.com