Equipment selection to consider technical factors
To meet the requirements of small batches, multiple varieties and fast delivery. To select technologies and equipment according to the needs of the market and products, we must have advancedness, practicality, and applicability. We must embody our own unique products and innovations, and engage in some options for filling in, filling out new products, and adjusting product structure. Pay attention to the improvement of connotation and avoid low-level repetition.
To use high quality, efficient, energy-saving, environmentally friendly dyeing and finishing equipment. The choice of equipment must not only consider the need for the development of dyeing and finishing hi-tech processes, but also consider the needs of ecological textiles and environmental protection and energy-saving processing technologies.
Technological innovation does not necessarily require the introduction of the most advanced equipment. Old machines can also be retrofitted. For example, the older generation had proposed solving three problems of color, slackness, and shrinking quality. It is not necessary to update the entire old machine to a contemporary international level, but only to components, unit structures, transmission systems, test, and monitoring automation systems. , additional devices and other aspects of transformation.
According to the actual situation, select the appropriate technical equipment. The selection of equipment is not blindly imported. Recommended long-term vehicle equipment, such as desizing, scouring, bleaching machine, continuous pad dyeing machine, color soaping machine, stenter, etc., may choose to use domestic equipment, and the bottom rolling machine, continuous pad dyeing machine Some selected imported equipment, this will be economical and practical. Pre-processing Relatively speaking, the speed of the continuous equipment can be higher, the pre-processing equipment L-box is used more, and the dyeing and printing are more suitable for some machines, such as intermittent, continuous, etc.; we are in post-finishing and developed countries The gap is relatively large. Appropriately introduce more finishing equipment. Should also consider more functional machines, such as soft, fluffy, fleece and so on. Such as multi-functional shrinking and combination machine, can be wet-finishing and dry-finishing, and can also be carried out on the same machine from wet-finishing to drying, and it is loose processing. After processing, it has good dimensional stability, soft and full-feeling, and can be used as an enzyme. Treatment, wrinkle finishing, can achieve a comprehensive effect of comfortable finishing.
Equipment selection should pay attention to the problem
Equipment can not be blindly selected, should take into account the current development trend of printing and dyeing products, market prospects, product quality, small quantities, many varieties, fast delivery characteristics and environmental protection and energy conservation. Select equipment according to product grade. First of all, we must do a good job of market and product research, accurately position the market and products, and then select technologies and equipment according to the needs of the market and products. We must have advanced nature, practicality, and applicability. In other words, we must first determine the grade of the product, whether it is a high-end product or a general product. The high-end product is to replace the import of high-grade clothing fabrics, or to produce export products.
Choose equipment according to the nature of the fabric. The equipment should be selected according to the nature and requirements of the processed fabric, according to the scale of production, product ratio and product characteristics, according to the printing and dyeing process and technology. Science and technology should follow. Although some printing and dyeing enterprises in China have introduced foreign production equipment, the management concepts of management and operation personnel have not substantially changed. The management lacks scientificity and lacks detailed operations. The entire production process lacks strict inspection and control. From the perspective of some domestic printing and dyeing companies, the processing equipment is not the main one (except for a few plants that may have incomplete or older equipment). The key issue is that the processing technology cannot keep up, the degree of automation and on-line detection of the equipment is low, and the quality of reprocessing Factors such as incomplete control and management mechanisms have led to slow development of new products, unstable product quality, and low product quality.
Advice for dyeing and finishing equipment manufacturers
Dyeing and finishing equipment plants should widely adopt new technologies to improve the level of mechatronics and online monitoring of printing and dyeing equipment, and to improve the reproducibility of printing and dyeing production. Production equipment must undergo rigorous production tests. The overall level of Germany's printing and dyeing machinery and equipment is internationally leading. Companies focus on production, focus on quality management, focus on innovation and reform, and regard customer demand as the premise. The German printing and dyeing machinery factory is jointly developed with universities and research institutes. At the same time, any equipment manufacturing plant in Germany has equipment testing workshops that can be modified at any time, not only testing machines, but also testing processes. After the trial of the factory, it will be sent to the user's factory for large-scale production trials. Maxim's printing and dyeing equipment manufacturing plant in Greece also has its own printing and dyeing plant, which is producing and testing and continuously improving its performance. This shows that it attaches great importance to equipment development.
Quantum has extensive experience in the correct selection and design of screw conveyors, screw dischargers, hopper unloading and screw metering systems. The above list is typical of the type of equipment we have supplied to a variety of industries for varying applications. Whether your process and application requires mixing during conveying, dewatering, batch metering interlocked to weigh system or conventional transfer conveying we have the experience and standard equipment to ensure you have a reliable trouble free installation.
QUANTUM designs and supplies a complete range of Screw Conveyors.
These types include:
• Conveying and transfer conveyors:
• Inclined Screw conveyor
• Horizontal Screw conveyors
• Storage Hopper Discharging & Live Bottom Bin Discharging systems
• Hopper Discharge
• Dosing and metering screw dischargers
• Twin Shafted Screw Conveyors
• Dewatering and compacting screw conveyors
• Batch metering screw feeders with self-emptying storage hoppers.
• Shaftless Screw Conveyors (Auger Covneyors)
Quantum have specialized screw conveying systems installed in chemical, mineral as well as the food and beverage industries. Our designs cater for stainless steel, mild steel with liners and special steel for abrasive materials, through to fully polished, sanitary clean down applications requiring full clean out and knock down construction. Materials handled can be micro powder to granular and lumps. The selection and type of conveyor recommended is critically dependent on the material to be conveyed.
Conveying and Transfer Conveyors:
Quantum manufacture a standard range of screw conveyors incorporating intermediate center bearings or center less screw conveying for difficult sticky materials. Length of conveyors and size of conveyor depends on capacity and material characteristics.
Inclined and vertical conveying:
Quantum have designed and installed both vertical and inclined screw conveyor systems. It is recommended to design all incline conveyors without using an intermediate bearing, if possible and to keep incline to less than 75o for optimum efficiency. Whether your application requires a tubular inclined conveyor or trough conveyor, Quantum will select the most suitable conveyor for your application that is suited to the material characteristics, environment, length conveyed and your specific needs such as clean down and residue. Efficiency of vertical conveyors can be as little as 10% and generally require specific design considerations; the nature of material and feed method. Our engineers can assist with the best and most suited conveyor for your needs.
Horizontal transfer conveyors
A single conveyor can incorporate several hanger bearings over length in access of 100m. However length is very much dependent on the nature and characteristics of the material and the conveying capacity. Some materials cannot be successfully conveyed using any hanger bearings, whilst other materials will accommodate several hanger bearings trouble free. We has a general rule of maximum conveyor percentage full by volume be no more than 40% when using hanger bearings with no more that 1mm/m deflection of center pipe. Quantum design all conveyors for full load start up with much consideration given to conveyor speed to eliminate excessive wear. All our conveyors are designed with gland seal packing to protect spherical bearings.
Hopper and Live Bottom Bin dischargers
Our hopper and Bin dischargers are used when non free flowing materials need to be discharged from hoppers or storage bins. Size and quantity of screws depend on the hopper configuration and the material characteristics. Using multiple screw dischargers can increase volume of hoppers whilst ensuring a positive discharge of material at a controlled out feed. Each screw can be independently powered or interlocked with one or two drive assemblies depending on loading and capacity of the system.
Generally installed with slow speed counter rotating screw flights that can be over locked for maximum discharging capabilities they are variable pitch or variable flight diameters to ensure even material discharge across hopper.
Heating and Cooling Jackets
All Quantum Screw Conveyors can be fitted with heating and cooling jackets utilizing steam, thermal liquids, refrigerant, water or brine. Heating or cooling can be designed by our process engineers who will recommend the most suitable size and type of conveyor for your production and needs.
Clean Design
Quantum is familiar with the specific needs of the food and beverage industries. All our Screw Conveyors can be fitted with CIP spray balls and manifolds, with quick knockdown in mind to ensure complete clean-down where required. Screw Conveyors can be constructed from mild steel, 304 or 316 stainless steel, depending on the material being conveyed. Surface finish will be provided to suit specific requirements. All components such as IP ratings of electric motors and switches are selected with these specific requirements in mind to ensure compatibility with your operating procedures.
After sales support
Quantum can provide a customized service contract using experienced technicians with many years` experience in servicing and troubleshooting Screw Conveyors in all states. This service ensures your equipment is functioning to its optimum capabilities and reduces down time due to parts replacement and potential damage. Our technicians have standard customer maintenance, checking and reporting procedures.
Screw Conveyor,Tubular Screw Conveyor,Single Shaft Screw Conveyor,Twin Shafted Auger Conveyor
Quantum Conveying Systems Yangzhou Co.,Ltd. , https://www.fkconveyor.com