Recently, the transmission automatic production line responsible for research and development produced by the Fast Group Group's mechanic workshop was officially delivered to the parts company and was successfully put into use.
The automated production line delivered this time consists of 4 sets of Guangzhou CNC RB series six-axis robots, 6 axes and chip automatic batching tables and 7 sets of processing equipment, mainly forming a shaft production line and two tooth turning units, respectively. Shafts JS150T-1701105B, teeth 12JSD160T-1707056 and sliding sleeve 12JS160T-1701108 roughing.
Fast Gear
The R&D and production of automated production lines began in early 2014. Fast established a dedicated research team for this purpose. Based on detailed understanding of the product processing flow and processing technology, the team developed the spirit of teamwork. It took half a year to overcome the zero-base, some of the old machine tools were unstable, the original card With inapplicable and other major difficulties, after in-depth discussion and study of advanced external experience, we have determined the production line cabling reconstruction program, and selected Guangzhou CNC RB series robots, designed and manufactured automatic loading and unloading material table and loading fixtures, and at the same time, the CNC machine tools The electromechanical transformation was carried out and the information exchange and logistics design between the equipments of the production line were completed.
The automated production line mainly uses the functions of robots to pick up and move workpieces, completes dangerous and dull dry work, and achieves the purpose of reducing labor intensity and improving production efficiency. Before the automatic transformation, the original three lines were operated by three shifts of nine people. During processing, each piece of teeth was hand-carried four times, and the shaft was hand-carried eight times; after the completion of the transformation, the entire production line only required three shifts of three operations. Each axis is transported twice to reduce personnel allocation by 67%, and labor intensity is reduced by more than 50%, basically achieving the unmanned process.
The successful commissioning of this automatic line enabled Fast to realize the progress made in the development of a single device to an automated production line, which marked the overall improvement of the self-made equipment capabilities of the Fast Group, which was of great significance for increasing production capacity and reducing production costs.
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