The rise of SIMOGEAR reducer

Introduction:Siemens SIMOGEAR reducer was officially rolled off at the Tianjin plant in October 2013. It has been more than three years now. With optimized gearboxes and new high-efficiency motors, it can significantly increase the energy efficiency of the plant or system and improve the equipment. Reliability and perfect versatility.

First, Siemens assembler - SIMOGEAR reducer Description:

The SIMOGEAR reducer can be integrated seamlessly into the most comprehensive fully integrated drive system available from Siemens, providing the best solution for any industrial application. The first stage of the SIMOGEAR gearbox uses a plug-in pinion shaft, which enables a high speed ratio compared to a keyed gear.

In combination with the new Siemens 1LE0 motor with an efficiency class of IE2 (high efficiency), the SIMOGEAR geared motor offers significant energy savings and reduces energy consumption.

SIMOGEAR means Siemens (SI) + Motor (MO) + Gearbox (GEAR). This is the latest generation of geared motors incorporating the latest Siemens design concepts and motors and gearboxes with more than 100 years of production experience.

Second, the classification of SIMOGEAR reducer type:

Siemens SIMOGEAR reducer is divided into four types: parallel shaft, coaxial, bevel gear - helical gear, helical gear - worm gear. The main body consists of a gear box and a motor, and can be equipped with other components and combinations to meet the application in different occasions.

Third, the characteristics of SIMOGEAR reducer:

1, SIMOGEAR design is flexible, global, universal

The center height, output shaft, footing and flange mounting of SIMOGEAR geared motors all adopt standard installation dimensions, allowing customers to freely select supporting suppliers and economically transform or reconfigure the entire drive solution at any time.

Compared with the previous Siemens geared motors, the frame number is more abundant and the torque is more subdivided. Based on the gearbox model, rated torque and speed ratio, the best drive can be selected for each application.

Siemens can provide the world's most comprehensive drive solutions for a variety of industrial applications. Its geared motors meet all international standards.

At present, coaxial, parallel, shaft and bevel gear-helical gear motors with a power range of 0.09 kW to 30 kW are available. Subsequently, the power range of these gearboxes will be extended to 200 kW.

For the SIMOGEAR series of products, the coordination of various indicators such as the rated torque of the gearbox, the allowable radial force, the diameter of the output shaft, the service life of the housing, the stiffness of the housing, the reliability of the gear transmission, and the rigidity of the shaft are achieved. Precision fit.

2, higher operating reliability, superior quality, longer service life.

SIMOGEAR reducer is designed relative to sleeved pinion. It adopts plug-in pinion gear, and its speed ratio is larger and its rated torque is the same or even higher than other manufacturers' gearmotors of the same specification.

In many applications, this solution is more cost effective due to the elimination of a gear stage. Thanks to the high speed ratio, standard 4-pole motors can be used instead of expensive 6-pole or 8-pole motors, which significantly reduces costs.

The design significantly improves the output shaft of the SIMOGEAR geared motor with a perfect sealing solution for a wide range of applications. The design improvement measures are too numerous to mention: The pressure-breathable valve becomes standard, and the small-sized seat gearbox is permanently lubricated.

3, suitable for applications with narrow space.

By using a SIMOGEAR geared motor, the highest degree of structural compactness is achieved for applications where space is at a premium. Compared to the previous product series, the SIMOGEAR geared motors are shorter, lighter, require less installation space, and are easier and more convenient to install.

The gearbox is connected by an integrated motor drive end bearing cap, enabling a more compact design and reducing the number of connection interfaces and sealing points. Moreover, in the helical gear-bevel gear type gearbox, the bearing of its small bevel gear shaft is also optimized so that the length can be shortened and the weight can be reduced. When the efficiency level changes from IE2 to IE3, the stand number remains unchanged, which is another advantage.

4, fully integrated automation

SIMOGEAR geared motors can be seamlessly integrated into Totally Integrated Automation (TIA) systems. Through fully integrated automation, it is possible to achieve an excellent level of integration, thereby reducing the total cost of ownership, shortening the time to market, improving investment security, and continuously improving the market competitiveness of customers.

Based on fully integrated automation systems, customers can "one-stop" purchase of perfectly matched and coordinated components. This enables a seamlessly integrated system solution that increases customer productivity, significantly reduces installation and commissioning costs, and increases flexibility and system availability.

Increased flexibility with MODULOG In the case of motors, SIMOGEAR has adopted the proven modular design principle of MODULOG and has performed logic optimization. With the second shaft extension of the motor, functional units such as brakes, forced cooling fans and encoders can also be mounted on the motor. In this way, the functional unit can still be added even if the motor has been installed.

5, SIMOGERA can provide the most convenient selection software (Configurator)

Siemens Intelligent Software Tools can provide customers with strong support from beginning to end: whether it is precise design and configuration, or quick and reliable commissioning, or the selection of efficient components.

Easy to use Siemens user-friendly SIMOGEAR electronic sample Configurator software makes it easy to select and configure according to the application. Customers can quickly and reliably find the most suitable geared motors, can call 2D and 3D CAD data in all common file formats, and can process these data directly in the design.

Not only that, but it also automatically checks the technical feasibility. With just a few configuration steps, customers can use the integrated ARCHIMEDES engineering tool to easily identify matching geared motors for frequently encountered applications such as travel drives and crane drives.

Fourth, the application of SIMOGEAR reducer

Hangzhou Zhuoyi Xin long-term professional management of Siemens Motor, Siemens SIMOGEAR reducer, Siemens reducer with its diversified advantages, slowly replacing part of the Flander reducer. In recent years, Siemens SIMOGEAR reducer has been widely used in the fields of automobile manufacturing, airport trunk conveyor belts, warehousing logistics, vehicle drivers, vertical conveyors and other fields.

Source: Hangzhou Zhuoyi Xin Automation Technology Co., Ltd.