In recent years, China's packaging machinery industry has achieved rapid development, but there have also been some phenomena of low-level redundant construction. According to relevant data, compared with industrialized countries, China's food and packaging machinery products lack 25% to 30%, and the technical level is 15 to 25 years behind. Experts believe that the low level of repeated construction of packaging machinery has hindered the upgrading and innovation of the industry's products, and it should be resolved. However, the natural elimination can only be achieved through market regulation and strengthening the supervision of its downstream industry, the food industry. Experts predict that the future development of China's packaging machinery market will present the following characteristics:
First of all, the technological content of packaging machinery is increasing day by day. Some existing packaging machinery products in China have low technical content, and many advanced technologies have been applied to packaging machinery abroad, such as remote-distance remote control technology (including monitoring), stepper motor technology, automatic flexibility compensation technology, and laser cutting technology. Information processing technology.
Second, the packaging machinery market has become increasingly monopolized. At present, apart from the certain scale and advantages of corrugated-paper-box-packing machinery and some small-sized packaging machines in China, other packaging machinery is almost unsystematic and large-scale. In particular, some packaged-packaging production lines with large demand in the market are used in the world packaging market. The monopoly of large packaging machinery companies (groups).
Finally, the production of packaging machinery parts is specialized. The international packaging industry attaches great importance to improving the general capabilities of packaging machinery processing and the entire packaging system. Therefore, the specialization of packaging machinery parts production is an inevitable trend of development. Many parts and components are no longer produced by the packaging machinery factory, but by some common standard parts. Factory production, some of the special parts produced by highly specialized manufacturers, the truly famous packaging machinery factory will probably be an assembly plant. The product develops into multi-functional and single, high-speed polarization. The ultimate role of packaging machinery is to increase production efficiency and product diversity.
New technologies help the packaging machinery industry Development of packaging is a necessary condition for products to enter the circulation field, and the main means of achieving packaging is the use of packaging machinery. With the development of the times and technological progress, packaging machinery is playing an increasingly important role in the circulation field. Traditional packaging machinery mostly uses mechanical control, such as camshaft distribution. Later, electronic control, photoelectric control, and pneumatic control have emerged.
However, with the ever-increasing productivity, random changes in packaging parameters, these control systems have become increasingly difficult to meet the development of the new situation. At this time, a new type of technology—electromechanical integration technology—was born. It completely changed the appearance of packaging machinery and made it appear to the world in a brand-new attitude.
The characteristics of mechatronics technology In the current era of rapid changes in science and technology, the emergence of new technologies, new processes, new materials, and new equipment is no longer the development of a single discipline, but related disciplines, and many The penetration and complementarity of these advanced technologies. Mechatronics technology is such a new technology. It is an integrated technology built on the basis of information theory, cybernetics, and systems theory. The essence is to use the process control principle from the system point of view to organically combine mechanical, electronic and information, inspection and other related technologies to achieve overall optimization. Specifically, it introduces microcomputer technology into packaging machinery.
Mechatronics has fundamentally changed the face of packaging machinery. In this type of packaging machinery, the microcomputer serves as its brain and replaces the conventional control system. The mechanical structure is its main body and torso. Various instruments, meters, and sensors are its senses. They sense changes in various packing parameters and feed back to the brain (microcomputer). The various actuators are its hands and feet. The actions required for packaging operations.
A complete electromechanical integration system generally includes microcomputers, sensors, power sources, transmission systems, and actuators. It eliminates the cumbersome and unreasonable parts of conventional packaging machinery, and integrates advanced technologies of machinery, microcomputers, microelectronics, sensors and other disciplines, and brings profound impact to packaging machinery in terms of design, manufacture, and control. The changes have fundamentally changed the face of packaging machinery.
The role of a new technology for packaging machinery, once it becomes productive, often plays a huge role. If the error of photoelectric positioning is far less than that of mechanical positioning, the effect of microwave drying is much better than that of electric heating drying. Although the time of electromechanical integration technology is not long on packaging machinery, the effect is obvious and the effect is enormous.
The mechanical structure is greatly simplified. The control system is the starting organ of the machine. The traditional packaging machine control system uses relays and contactor control circuits, and its complexity increases with the increase of actuators and the increase of adjustment parts. It is also becoming more and more complex, causing inconvenience to manufacturing, adjustment, use, and maintenance. Mechatronics can replace the cumbersome electrical control cabinets and drive devices with microcomputers, sensor technologies, and new drive technologies, which can drastically reduce the number of parts and components, simplify the structure, and reduce the size of the components.
The improvement of product quality There is a huge storage system in the microcomputer. People can pre-store various parameters and related data that affect the operation of the packaging machine into the microcomputer. It can automatically track the production process. When a parameter or several parameters change, this change is fed back to the microcomputer in an instant, and the microcomputer recognizes, judges, and corrects the changed parameters in a timely manner so that the packaging machine can maintain the best working condition at any time. However, when the process parameters are changed, the traditional packaging machines rely on their experience, which makes it difficult to find the best parameters. If several process parameters are changed at the same time, it is even more at a loss.
Such as the most common plastic bag sealing machine, its sealing quality and packaging materials, heat sealing temperature and operating speed and so on. If the material (material, thickness) changes, then the temperature and speed will also change, but it is difficult to grasp the change. If microcomputer control is used, the optimal parameters of the sealing temperature and speed of various packaging materials are matched with the input of the microcomputer memory, and the necessary sensors are combined to form an automatic tracking system. This ensures the best Sealing quality.
The more parameters are changed, the more adjustments are made, and the superiority of electromechanical integration is also greater, which is unmatched by general control methods. With more functions and higher reliability, electromechanical integration can also provide many other functions in addition to the functions of the original packaging machine. Such as soft drink liquid packaging machine, which in the pneumatic, electrical and mechanical co-cooperation, can have box making, sterilization, filling, sealing and other functions, but if the microcomputer is introduced into the control system, it can also store such as production rate, product The data such as quantity, failure phenomenon, and cause of failure can be processed accordingly according to the actual situation, and the result can be printed out or displayed on the screen, which greatly facilitates the operation. Mechatronics will also give the packaging machine automatic monitoring, dynamic detection, alarm and other functions, but also has security chain control, overload and out of control protection and other functions, so that the reliability of the packaging machine is greatly improved.
First of all, the technological content of packaging machinery is increasing day by day. Some existing packaging machinery products in China have low technical content, and many advanced technologies have been applied to packaging machinery abroad, such as remote-distance remote control technology (including monitoring), stepper motor technology, automatic flexibility compensation technology, and laser cutting technology. Information processing technology.
Second, the packaging machinery market has become increasingly monopolized. At present, apart from the certain scale and advantages of corrugated-paper-box-packing machinery and some small-sized packaging machines in China, other packaging machinery is almost unsystematic and large-scale. In particular, some packaged-packaging production lines with large demand in the market are used in the world packaging market. The monopoly of large packaging machinery companies (groups).
Finally, the production of packaging machinery parts is specialized. The international packaging industry attaches great importance to improving the general capabilities of packaging machinery processing and the entire packaging system. Therefore, the specialization of packaging machinery parts production is an inevitable trend of development. Many parts and components are no longer produced by the packaging machinery factory, but by some common standard parts. Factory production, some of the special parts produced by highly specialized manufacturers, the truly famous packaging machinery factory will probably be an assembly plant. The product develops into multi-functional and single, high-speed polarization. The ultimate role of packaging machinery is to increase production efficiency and product diversity.
New technologies help the packaging machinery industry Development of packaging is a necessary condition for products to enter the circulation field, and the main means of achieving packaging is the use of packaging machinery. With the development of the times and technological progress, packaging machinery is playing an increasingly important role in the circulation field. Traditional packaging machinery mostly uses mechanical control, such as camshaft distribution. Later, electronic control, photoelectric control, and pneumatic control have emerged.
However, with the ever-increasing productivity, random changes in packaging parameters, these control systems have become increasingly difficult to meet the development of the new situation. At this time, a new type of technology—electromechanical integration technology—was born. It completely changed the appearance of packaging machinery and made it appear to the world in a brand-new attitude.
The characteristics of mechatronics technology In the current era of rapid changes in science and technology, the emergence of new technologies, new processes, new materials, and new equipment is no longer the development of a single discipline, but related disciplines, and many The penetration and complementarity of these advanced technologies. Mechatronics technology is such a new technology. It is an integrated technology built on the basis of information theory, cybernetics, and systems theory. The essence is to use the process control principle from the system point of view to organically combine mechanical, electronic and information, inspection and other related technologies to achieve overall optimization. Specifically, it introduces microcomputer technology into packaging machinery.
Mechatronics has fundamentally changed the face of packaging machinery. In this type of packaging machinery, the microcomputer serves as its brain and replaces the conventional control system. The mechanical structure is its main body and torso. Various instruments, meters, and sensors are its senses. They sense changes in various packing parameters and feed back to the brain (microcomputer). The various actuators are its hands and feet. The actions required for packaging operations.
A complete electromechanical integration system generally includes microcomputers, sensors, power sources, transmission systems, and actuators. It eliminates the cumbersome and unreasonable parts of conventional packaging machinery, and integrates advanced technologies of machinery, microcomputers, microelectronics, sensors and other disciplines, and brings profound impact to packaging machinery in terms of design, manufacture, and control. The changes have fundamentally changed the face of packaging machinery.
The role of a new technology for packaging machinery, once it becomes productive, often plays a huge role. If the error of photoelectric positioning is far less than that of mechanical positioning, the effect of microwave drying is much better than that of electric heating drying. Although the time of electromechanical integration technology is not long on packaging machinery, the effect is obvious and the effect is enormous.
The mechanical structure is greatly simplified. The control system is the starting organ of the machine. The traditional packaging machine control system uses relays and contactor control circuits, and its complexity increases with the increase of actuators and the increase of adjustment parts. It is also becoming more and more complex, causing inconvenience to manufacturing, adjustment, use, and maintenance. Mechatronics can replace the cumbersome electrical control cabinets and drive devices with microcomputers, sensor technologies, and new drive technologies, which can drastically reduce the number of parts and components, simplify the structure, and reduce the size of the components.
The improvement of product quality There is a huge storage system in the microcomputer. People can pre-store various parameters and related data that affect the operation of the packaging machine into the microcomputer. It can automatically track the production process. When a parameter or several parameters change, this change is fed back to the microcomputer in an instant, and the microcomputer recognizes, judges, and corrects the changed parameters in a timely manner so that the packaging machine can maintain the best working condition at any time. However, when the process parameters are changed, the traditional packaging machines rely on their experience, which makes it difficult to find the best parameters. If several process parameters are changed at the same time, it is even more at a loss.
Such as the most common plastic bag sealing machine, its sealing quality and packaging materials, heat sealing temperature and operating speed and so on. If the material (material, thickness) changes, then the temperature and speed will also change, but it is difficult to grasp the change. If microcomputer control is used, the optimal parameters of the sealing temperature and speed of various packaging materials are matched with the input of the microcomputer memory, and the necessary sensors are combined to form an automatic tracking system. This ensures the best Sealing quality.
The more parameters are changed, the more adjustments are made, and the superiority of electromechanical integration is also greater, which is unmatched by general control methods. With more functions and higher reliability, electromechanical integration can also provide many other functions in addition to the functions of the original packaging machine. Such as soft drink liquid packaging machine, which in the pneumatic, electrical and mechanical co-cooperation, can have box making, sterilization, filling, sealing and other functions, but if the microcomputer is introduced into the control system, it can also store such as production rate, product The data such as quantity, failure phenomenon, and cause of failure can be processed accordingly according to the actual situation, and the result can be printed out or displayed on the screen, which greatly facilitates the operation. Mechatronics will also give the packaging machine automatic monitoring, dynamic detection, alarm and other functions, but also has security chain control, overload and out of control protection and other functions, so that the reliability of the packaging machine is greatly improved.
How Does 5-axis CNC MILLING WORK?
Milling is the process of cutting and drilling material using a rotating cylindrical tool. This tool is held in a spindle and comes in a variety of sizes and forms. With 5-axis machining, there have two extra rotary axes defined by A, which rotates around the X axis, B, which rotates around the Y axis, and C, which rotates around the Z axis. The combination of additional axes depends on the machine and comes in variations, including AB, AC, or BC.
With 5-axis machining, the table or cutting tool can be tilted, creating the ability to avoid collision with the tool holder and allowing for better access to part geometry. This also ensures improved tool life and cycle time as it helps maintain cutting position and constant chip load. This type of machining offers a push toward single-setup machining, creating shorter lead times and increasing efficiency.
CNC milling is complex machining technique which utilizes several types of pre-programmed CAM and CNC controls to build customized components or parts. We are professional custom CNC milling company and 5 Axis CNC Milling Service provider in China, we offer the manufacturing of precision machined parts and solutions at affordable rates to meet the growing demands of the clients across the world.
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