Plastic Pet Scrap Twin Screw Pelletizing Extrusion Line

Model NO.: ATE
Customized: Customized
Certification: CE, ISO9001:2008
Condition: New
Controller: Siemens PLC
Motor Brand: Siemens, Weg, Sew
Bearing: SKF, NSK
Output Capacity: 350-800kg/H
Suitable Material: PP/PE/PS/PA/Pet Plastic, Pet Flake
Trademark: ACEEXTECH
Transport Package: Wooden Pallet
Specification: ATE75
Origin: China
HS Code: 8477209000
Plastic PET Scrap Twin Screw Pelletizing Extrusion Line

Basic Info
  • Model No.: ATE Series
  • Plastic Type: PET
  • Automation: Automation
  • Certification: ISO9001:2008, CE
  • Electric Components: ABB,Schneider,Ls,Omron,Customized
  • Capacity Range: 350~800kg/H
  • Transport Package: Wooden Pallet
  • Origin: Zhangjiagang City, Jiangsu, China
  • Material Processed: Filament
  • Screw: Double-Screw
  • Computerized: Computerized
  • Voltage: 380V 50Hz or Customized
  • Application: Bo-Pet, Pet Yarn, Filament
  • Trademark: ACEEXTECH Machinery
  • Specification: CE, TUV
  • HS Code: 84772010

Plastic Pet Scrap Twin Screw Pelletizing Extrusion Line
1. Description
Twin screw extruder recycling & pelletizing system are applied to the waste materials,which needs high processing performance of melting, 
volatilization, filtering etc., mainly works for the job of PET scraps recycling and re-pelletizing.

To slow down IV value reducing during PET scraps recycling, not only impurities, such as PVC content, moisture, etc., but also precise recycling
system and reliable equipment configurations are necessary to put in the solution.
 
2.Pre-processing equipment required according to the condition of various PET scraps
Pre-crystallization system is required to pre-dry PET regrinds, flakes to guarantee final productions quality.

Material of ATE double screw recycling machine:
Plastic Pet Scrap Twin Screw Pelletizing Extrusion Line


Basic data of ATE twin screw pelletizing line:
 
Machinery Size Data of Compactor Data of twin screw extruder Throughout rate(Kg/hr)
Efficiency Volume(Liter) Motor power(Kw) Diameter of screw(mm) L/D Motor power(Kw)
ATE800/75 800 90 71.2 36 132 350-450
ATE1000/95 1000 110 91 36 200 500-600
ATE1200/95 1200 132 91 36 250 600-800


Specifications of twin screw pelletizing line:
Plastic Pet Scrap Twin Screw Pelletizing Extrusion Line


 		 Equip with pushing motor on bottom of storage bin;
Include the feeder hopper, which material is stainless steel, equip with vertical agitator to prevent materials bridging;
Assembled on top of extruder's main inlet;
The barrels are equipped with bimetallic liners;
Material of screw elements is high-speed steel W6Mo5Cr4V2;
 Barrels include main feeding barrel.







Soft water cools the barrels with condenser hot exchanging device;
Material of input and output pipes is stainless steel;
Manual valves to adjust flowing rate of cooling water; solenoid valves are to control opening and closing of cooling water flowing in.






Vacuum pump motor is 3kw each, to suck the volatiles from barrels 5th and 7th, the whole vacuum system equips one-channel valve on the vacuum system to prevent water back-flowing.





Die section designed for strands pelletizing, equipped with die plate, materials of die-section are 38CrMoAlA with nitride treatment. 










Trough body's material is stainless steel;
Equipped with 4 sets of nylon roll to haul the strands.










Speed controlled by ABB or Schneider inverter;
Gear reducer: Sew, eurodrive.










Material of sieve body is stainless Steel;
Material of silo is stainless steel.
 



Flow chart of ATE recycling and pelletizing system
Plastic Pet Scrap Twin Screw Pelletizing Extrusion Line
 
Model Name ATE Series
Recycling Material Waste film, filament, flakes and regrinds of PET etc.
Final Product Shape Pellets/ Granules
System Composition Lifting-type drying hopper, Screw loader, Volumetric twin screw metering feeder, Twin screw extruder, Electric control system, water cooling strands pelletizing system.
Output Range 350kg/h-800kg/h
Feeding Device Screw loader (standard)
Screw Diameter 71.2/91mm (standard)
Screw material 38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D 36
Barrel's Heating Ceramic heater or Casting Aluminum heater
Barrel's Cooling Water cooling through cooling system
Vacuum Degassing Double vented degassing (Standard)
Pelletizing Type Strands pelletizing
Voltage Standard Depending on project's location
Delivery Time 90 days after order takes effect.
Warranty 13 months since date of bill of lading
Technical Service Project design, suggestion on factory construction, installation and commissioning

Plastic Pet Scrap Twin Screw Pelletizing Extrusion Line



Why choose us?
Intelligence and controllable system
Intelligence Start:One button only
Following set logistical sequence and materials processing requirement, interlocked system modules can start by
 "one button only", to avoid mistake or fault occurred by manual operation.
Intelligence Stop:One button only
Each related modular part in ATE system available to shut down by only one button, to protect whole ATE system
fromfault off hand operation.
Emergency Sop
Emergency stop function is available in ATE system in case that uncertain risk occurred during machine running.
System program remote monitoring and transmission system
Ethrnet+Bluetooth
Both are available for ATE system realizing functions of remote monitoring and information transmission.
Protection system
Life safety protection
ATE system fully understanding safety issue during the actual operation step. Each operating position and rotating
part equipped with electrical safe switch, to guarantee producing process safely and ensure clients staffs life safety
from potential risks during machine's running.
Plastic performance keeping
Thanks to precise temperature controlling and optimized plasticization design, ATE system ensure the reliable quality
output of plastic granules.
Protection of over-heating to compactor
Following the logistics of each modular part in ATE system and with well understanding on each recycle specification, 
ATE system can guarantee related recycles with optimized pre-heating and compacting conditions in the compactor, 
preventing plastic recycles from overheating or degradation in the compactor............
Service and support
Overseas installation and training are available; Machine warranty with spares in stocking and in-time delivery.

Advantages of ATE compacting and pelletizing system
Combine crushing,compacting and pelletizing steps in one system,less-labor cost;
Higher efficiency feeding,suitable to film, filament, raffia, foaming materials;
Higher output and lower energy consumption.
Other benefits
Lower investment cost for a high quality and durable machine;
Low energy consumption with high production output;
Fast machine delivery and installation:Aceextech produces on an average of 10 sets of plastic machine per month
and can deliver the machine faster than most manufacturers.
The regular delivery time of an Aceextech recycling machine is 90 working days.


Contact to ACEEXTECH:

ACEEXTECH MACHINERY CO., LTD
Tel: +86-512 58620105
Fax:+86-512 58620107
Mobile : +86-13915722488
Website: www.aceextech.com
Add: No.18 Yuefeng Road, Nanfeng Town, Zhangjiagang City Jiangsu, China, 2156

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