Automatic Marine Steel Scaffolding Planks Platform Walkboard Roll Forming Production Machine

Model NO.: BOSJ-F
Customized: Customized
Advantage: Easy to Maintenance
Condition: New
Brand Name: Bosj
After-Sales Service Provided: Overseas Service Center Available
Control Type: Auto
Control System: PLC Control System
Thickness: 1.2-1.8mm
Roller Material: Gcr15
Production Speed: 8m/Min
Material of Cutting: Cr12
Certificate: ISO,SGS,Ce
Power: 30kw
Trademark: BOSJ
Transport Package: Container Packing of The Line Sutiable for Oversea
Origin: Jaingsu China
HS Code: 8455212000
Marine Steel Scaffolding Planks Board Walkboard Roll Forming 
Machine
 
1,Unit performance
 
The thickness of material sheet: 1.2-1.8,the product drawings need to be confirmed by buyer
 
The width of material: 250≤§≤520
 
Product speed: 0-8m/min
 
Occupy groud area:  length 30m xwidth 3m
 
Total power: about 62kw
 
2,Equipment structure
 
It is composed of passived-decoiler, leveler, servo feeding machine, punching machine, roll forming machine, hydraulic cutting machine, collection table, electrical control system etc.
 
3,Each part main parameter:
 
3,1 Passived Decoiler 
Decoiler: decoiler,  Inner expanding type,  capacity:5T
Inner diameter material roll: ¢480~¢520mm
Outter diameter material roll: ≤1500mm
 
3,2 Leveler
Motor: 7.5KW  Frequency conversion motor
 
3,3 Servo Feeding machine
Drive: 4 kw  Servo motor
 
Automatic Marine Steel Scaffolding Planks Platform Walkboard Roll Forming Production Machine
3,4 Punching machine
punching press: JF21-110
Maximum press: 110tons
Material of mould: Material:Cr12Mov,  Quenching,Hardness:HRC58-62º
Quantity of punching dies:1sets
 
3,5 Forming machine
Rack: cast iron frame,  
Forming stations: 16 stations
Material of bearing 40Cr, quenching treatment  
Material:GCr15, Quenching, Hardness:HRC58-62º
Motor power:  30KW Frequency conversion motor ZQ500 reducer
Drive type:  every rack has one gear power distribution box.
 
3,6 Hydraulic cutting
Hydraulic pressure cutting 
Hydraulic pressure pump:5.5KW
Material of cutting blade: Cr12, Quenching
Hydraulic cutting quantity:1piece
Automatic Marine Steel Scaffolding Planks Platform Walkboard Roll Forming Production Machine

 
3,7 Electronic controlling: PLC 
 
 
Main Machine Parameter
No. Item Unit Data Remark

1 		Raw material Type   MS\galvanized sheet  
Strength of panel Map ≥350  
Thickness of panel mm 1.2~2.0  
2 Size mm See figure  
3 Speed m/min 6~8  
4 Material of roller   GCr15Hardening treatment  
5 Drive type   Gear box  
6 Total power kw About 45  
7 Electrical system   PLC Inverter control  
8 Contour dimension(L*W*H) m 35X4X3.9  
 
Delivery of machine
Automatic Marine Steel Scaffolding Planks Platform Walkboard Roll Forming Production Machine

Related Products
The details of the scaffolding machine
NO. CONTENTS
1 Scaffolding plank standing tube welding device
2 Scaffolding plank ledger welding device
 
3		  
Punching Device		 Full automatic punching device
Semi-automatic punching device
Manual punching device
Spare part:punching mould
 
4		  
diagonal brace flattening &punching device		 Full automatic diagonal brace flattening &punching device
Semi automatic  diagonal brace flattening &punching device
Manual  diagonal brace flattening &punching device
Spare part:punching mould
 
5		  
Tube cutting machine		 Auto Blade cutting Device
Swing saw cutting device
Direct saw cutting device
Auto direct saw cutting device
6 Auto Scaffolding plank wedling line Auto robot welding
Auto robot hand welding
7 Base jack & U-head jack welding device
8 Auto scaffolding plank roll forming machine

Introductions of the scaffolding machine
1. Scaffolding plank standing tube welding device
 Equipment function:
It is mainly used in auto seam welding for steel tubular scaffold pipe and disk plate, it also can add
Main Parameter:
Length:1-3m
Tube diameter:¢48mm &¢60mm
Disk plate quantity:1-6 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 13 sets inveter gas welding device and special device
More standing tube choices:
 Automatic Marine Steel Scaffolding Planks Platform Walkboard Roll Forming Production Machine
 
 
2. Scaffold ledger welding device
Equipment function:
  It is mainly used in auto seam welding for steel tubular scaffold ledger wedge head and tube.
Main Parameter:
Length:0.5-3m
Tube diameter:¢48mm
Welding quantity:2 pcs
Length tolerance:≤0.5mm
Basic component:
It consists of 2 sets inveter gas welding device and special device
More ledger choices:
 
 Automatic Marine Steel Scaffolding Planks Platform Walkboard Roll Forming Production Machine
 
 
3. Scaffold tube punching device
Equipment function:
   It is mainly used in punching holes for standing tube ends
Basic parameter:
Length: 1-3m
Tube diameter:¢48mm&¢60mm
Length tolerance: ≤0.5mm
Basic component:
It consists of auto feeding system, seam positioning system (it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
 Automatic Marine Steel Scaffolding Planks Platform Walkboard Roll Forming Production Machine
 
4. diagonal brace flattening &punching device
Equipment function:
It is mainly used in flattening &punching for diagonal brace both ends
Basic parameters:
Length:0.5~3m
Tube diameter:¢33mm or ¢48mm
Length tolerance:≤0.5mm
Basic component: It consists of auto feeding system, seam positioning system(it only works at full auto equipment),hydraulic punching system, auto collection system(it only works at full auto equipment) and other systems.
 
 
5.Tube Cutting Machine
Main function:
It is mainly used tube cutting
Basic parameter:
Length:0.6~3m
Tube diameter:¢33m,¢48mm and ¢60mm
Length tolerance:≤0.5mm

Auto Blade cutting device:
 
Saw tube cutting device:
 
6.Auto scaffold welding device
 
Main function:
It is mainly used in auto welding for scaffold end cap and stiffener
Basic parameter:
Length:0.6-3m
Length tolerence:≤1mm
  1. Basic component:
No. Name Type Quanti. Remark
1 Welding robot hand 4200X650X500 1 Double welding head
2 Welding power supply(optional) MAGMEET350 2 Supplied by buyer
3 Working clamp   2  
4 positioner   2 optional
5 Moving rail and parts 13m 1  
6 Electric control system   1  
 
 
 Adjustment screw welding device
 
Equipment function:
It is mainly used in welding for scaffolding base and U-head jack screw.
Basic parameter:
Length:0.3-1.0m
Length tolerance:≤0.5mm
Basic component: It consists of welding device and special device.
 
 
Scaffolding Plank Online stiching Machine
 
Function
we develop a total new auto equipment with high production efficiency,this equipment is online stiching which used in the scaffolding plank roll forming machine
It solves the problems which the slow manual punching and wrong holes positions.
 Profile Pictures
Scaffoling Plank End cap and Stiffiener Production line 
 
It consists of decoiler,leveler,servo feeder,punching press and punching mould,it can punch in one time.
 
Scaffolding Plank Welding Machine--Robot
 
 It takes Yaskawa/OTC/ABB/KUKA and other famous welding robots(the brand is optional by customer) and two positioner.
The clamping apparatus finish spot welding and continous welding for end cap and stiffiners.
 
Scaffolding Standing Tube Disk Welding Machine
 
Full Auto Scaffolding Standing Tube Disk Welding Machine,it can finish manual feeding disk,auto welding after disk goes through the tube,auto round welding,auto collection,it is recycling production.No more workers.
 
Semi auto Scaffolding Standing Tube Disk Welding Machine
 
it is manual feeding disk and spot welding,the machine can meet the round welding automatically with high efficiency.
 
Scaffolding Ledger Welding Machine
 
This machine is specially used for scaffoling ledger auto welding,after chaning clamps,it can be usbed in auto welding for Four-way Ring system,disk plate,cuplock,etc.
This machine consists of two sets cogas protective welder and special machine.
 
Scaffolding Diagonal Brace Welding Machine
 
This machine is used in auto welding for scaffolding diagonal brace,it weld wedger head and bottom plate in one time.The welding torches frame takes mirco adjustment device,the angle and height is easy to adjust.
Base Jack Auto Welding Machine
It is a special machine only used in welding for base jack,the machine body has angle deisgn,it can change the welding angles to make sure the welding edge more smoothly.
 
Scaffold Tube Two Edges Auto Welding Machine
 
It consists of 3 sets welding machine and one set special machine,it finishes auto round welding for tube/ disk plate and connect collar.
Diagonal Brace End Shape:customized
Working Punching Diameter and Thickness:Φ17×τ2.5--τ3mm (customized)
Working Diagonal Brace Diameter:pipe   Φ33/Φ42/Φ48  (customized) 
Punching distance:Stiching holeΦ17mm----Galvanized diversion HoleΦ10mm.(customized) 
Production Speed:15 seconds/pieces(diagonal brace length 1500mm)
Max Punching Distance:3500mm(customized)
Standard working diagonal brace length:1000mm----3500mm (customized)
Max servo feeder speed:45000mm/min
TFT human interface,the diagonal brace punching hole distance can be set at the interafce,it is accurate positioning by servo motor,
It is reset and automatically compensated for the error sizeit can store 0-30 working sizes.
 
 
Semi-Auto Diagonal Brace Forming Punching Machine
 
Structure:it consists of full auto hydraulic forming/punching machine and hydraulic pump.
Manual feeding,it can produce 2 pieces diagonal braces with forming and punching in one working process.
Punching Diameter and Thickness:Φ17XT2.5~3.0mm
Diameter for diagonal brace:Pipe Φ33mm/Φ42mm/Φ48mm
Production Speed:20 Seconds/piece
Max Punching Distance:3500mm
Standard working length for diagonal brace:1000~3500mm
 
 
Full Auto Diagonal Brace Forming Punching Machine
 
Structure:it consists of auto feeding collection structure/full auto hydraulic forming/punching machine and hydraulic pump.It feed from left side,and collects from right side.The punching accuracy is controled by servo motor,it can produce 2 pieces diagonal braces with forming and punching in one working process
 
Punching Diameter and Thickness:Φ17XT2.5~3.0mm
Diameter for diagonal brace:Pipe Φ33mm/Φ42mm/Φ48mm
Production Speed:15 Seconds/piece
Max Punching Distance:3500mm
Standard working length for diagonal brace:1000~3500mm
Motor power 30KW
Max Punching pressure:40T
 
Diagonal Brace Multistation Forming Punching Machine
 
Structure: It consists of 4 sets C type open hydraulic forming punching frame,auto feeding and collection structure and hydraulic system. It can produce 6 pieces of diagonal braces with 2 pieces raw mateial which the length is 6 meters and diameters is 33mm,punching/forming/cutting finishes in one time.It is auto feeding and collection.
 
Working diameter for Diagonal Brace:PipeΦ33mm
Working Speed:600~720 pieces/hour
Motor Power:75KW
Max Punching press:100T
 
Auto Standing Tube Punching Machine
Structure:it consists of auto feeding and collection structure(optional)/column hydraulic mould left-right punching device and hydraulic pump.It is left side feeding and right side collection.It can produce one pieces standing tube two edges punching in one working process.
 
Working Punching diameter and thickness:Φ12XT3.0mm
Working Diagonal Brace Diameter:Pipe Φ60mm/Φ48mm
Production Speed:15 seconds/piece
Max Punching distance length:3000mm
Standard Working Diagonal Brace Length:1000~3000mm
Motor Power:11Kw
Max Punching Pressure:25T
 
Auto ScaffoldTube Stamping Machine
Structure:it consists of auto feeding and collection system(optional)/column hydraulic mould left-right punching structure and hydraulic pump.It is left side feeding and right side collection.It can finish one piece tube with two edges punching and stamping.
Working Diameter and Thickness:Φ12XT3.0mm
Working diagonal brace diameter:PipeΦ60mm/Φ48mm
Production Speed:15 seconds/piece
Max Punching Distance:3000mm
Standard working diagonal brace length:1000~3000mm
Max Motor power:11KW
Max Punching Pressure:25T
 
Scaffold Legder Hydraulic Rolling Machine
Tube rolling,it takes two types:punching and rolling.The rolling craft is low-cost,simple,easy to change the font.
 
Full auto pipe cutting(blade cutting) is the ideal equipmeny which is specially used in pipe scaffold tube cutting.
 
1.Less tool loss,the blade can use after grinding
2.The cutting edge is flat with blade cutting device,the cutting edge is vertical to the steel tube
3.Production Speed:150pieces/hour
4.Cutting length is accurate and unite.
 

 

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